Plastic Pipe Extrusion Line
Uyini Ulayini Wepayipi Lepulasitiki Lokukhipha?
I-Plastic Pipe Extrusion Line iyinqubo yokukhiqiza enevolumu ephezulu lapho kuncibilika khona ipulasitiki eluhlaza bese yenziwa ipayipi eliqhubekayo.
Inkampani ye-LianShun yakhelwe futhi yathuthukiswa ekukhiqizeni umshini wokukhipha ipayipi le-PE, umshini wokukhipha ipayipi we-PVC, uchungechunge lomshini wokukhipha ipayipi le-PPR, njll., umshini wokukhipha ipayipi lepulasitiki unesivuno esikhulu, ukusetshenziswa kwamandla aphansi, ukuncibilika okuhle kwe-homogeneity, nokuzinza kwesikhathi eside, umklamo we-modular uchungechunge lokuphuma kwepayipi, ukuhlinzeka lula, ukulondoloza izinga eliphezulu lepayipi, nokuqinisekisa izinga eliphezulu le-automation Intengo yomshini we-extrusion iyancintisana kakhulu kubasebenzisi, njll. izici zinikeza isisombululo esiphelele.
Le nqubo iqala ngokuphakela izinto zepulasitiki (ama-pellets, ama-granules, ama-flakes noma izimpushana) kusuka ku-hopper kuya emgqonyeni we-extruder. Impahla kancane kancane incibilika amandla mechanical ekhiqizwa turning ngezikulufo kanye heater ahlelwe eduze umgqomo. I-polymer encibilikisiwe ibe iphoqeleka ukuba ibe yi-die, eyenza i-polymer ibe umumo oqina ngesikhathi sokupholisa.
Inqubo Yokukhiqiza Umshini Wokukhipha Amapayipi
1. Ukomisa Okuxubile
Ingxube yamanzi axubile ukuthola impahla eluhlaza eyaziwayo nge-color master material bese uhlanganisa, uhlanganise, uhlanganise, uhlanganise.
2. I-Plasticizing Extrusion
Impahla eluhlaza igxuma isuka ku-hopper iye emshinini we-extrusion line, ithuthwe, incishiswe, incibilike, iguqulwe ibe yi-homogenized, iguquke kancane kancane isuka ezinhlayiyeni eziqinile ibe nokunwebeka okuphezulu, bese iphenduka kancane kancane i-viscous fluid (viscosity) Bese icindezela ngokuqhubekayo.
3. Ukubunjwa Kwesikhunta
Ezingeni lokushisa elifanele, okubalulekile okukhishiwe ku-extruder kusekelwe kupuleti lokuhlunga ngokunyakaza okujikelezayo kube ukunyakaza okuqondile kusikhunta. Ngemva kokuhlukana okuvunguzayo, ukuminyanisa kungenalutho lwe-tubular esigabeni sokwenza bese ekugcineni cindezela i-mouthoff.
4. Isiqandisi Ukubumba
Kusukela ku-mold extruded heat pipe ingenalutho esimweni sokucindezela okubi, ngokusho kohlobo nesiqandisi sesethi ye-vacuum yebhokisi le-vacuum, izofaka kancane kancane ipayipi ngaphakathi kwepayipi efrijini, futhi ukupholisa okuphelele kuyakhiwa.
5. Ukusika
Ngaphansi kokubala kwemitha yesondo, ukusika ubude obunqunyiwe bepayipi kuqedwa ngokusho komshini wokusika.
6. Ukupakisha Okustakiwe
Isicelo sePlastiki Ipayipi Extrusion Line
Izinhlobo Zomshini Wokukhipha Ipayipi
I-HDPE Pipe Extrusion Machine
Amapayipi e-HDPE asetshenziswa kakhulu ezinhlelweni zikamasipala zokuphakela amanzi, ukwakha amanzi asendlini kanye nezinhlelo zokuphakelwa kwamanzi agqitshwe ngaphandle kanye nemiphakathi yokuhlala.
Njengomunye wabakhiqizi bemishini yokukhipha ipayipi lepulasitiki elihamba phambili, umshini wokwenza ipayipi we-LIANSHUN HDPE unemisebenzi eminingi futhi ungakhiqiza amapayipi anobukhulu obuhlukahlukene, ububanzi, nokuqina kodonga ukuze kuhlangatshezwane nezidingo ezithile zephrojekthi. Ngaphandle kwalokho, lo mugqa wepayipi we-HDPE extrusion ungenziwa ngokwezifiso ngokubukeka okuhle, idigri ezenzakalelayo ephakeme, ukukhiqizwa okuthembekile nokuzinzile.
Izindleko zemboni yethu yokukhiqiza amapayipi e-hdpe kanye nentengo nakho kuyancintisana kakhulu.
Umshini Wokukhipha Ipayipi le-PVC
Umugqa wokukhiqiza wamapayipi we-PVC wamukela isikulufu esikhethekile nomklamo wesikhunta ukuze wenze ifomu lezinto ezibonakalayo kalula nge-plasticizing efanayo, isivinini sokukhiqiza esiphezulu, ukugijima okuzinzile, nokusebenza okulula.
Sinohlu oluhlukahlukene lwama-twin-screw extruder namasayizi kanye namandla. Idizayini ye-twin-screw extruder ingenziwa ngendlela oyifisayo ngokusekelwe kwinhlanganisela yezinto ezingavuthiwe ezosetshenziswa amakhasimende ukukhiqiza amapayipi e-PVC. I-twin-screw extruder iqinisekisa ingxube ye-homogeneous kanye ne-plastification engcono nokusebenza kahle.
Umshini wokwenza ipayipi we-PVC owenziwe yi-LIANSHUN, ube nokucushwa okuhlukene kokukhiqizwa kwamapayipi ukusuka kububanzi obuyi-16 mm kuya ku-800 mm.
I-PPR(FR-PPR) Umshini Wokukhipha Amapayipi
Ipayipi le-PPR wuhlobo lwepayipi elikhiqizwa ku-PPR (i-polypropylene random copolymer (PPR noma i-PP-R), i-copolymer engahleliwe ene-polyethylene esetshenziselwa amapayipi epulasitiki.
Amapayipi e-PPR asetshenziswa ekudluliseni amanzi ashisayo nabandayo ezakhiweni. Ngakho-ke, ukusebenzisa amapayipi e-PPR ezakhiweni kungasindisa izindleko ekufakeni amapayipi.
Lo mugqa wepayipi we-PPR wamukela ubuchwepheshe obuthuthukisiwe baseYurophu obunesici sesakhiwo esiyingqayizivele, ukumisa okuholayo, ukuzenzekelayo okuphezulu, nokusebenza okulula. I-PPR pipe extruder screw isebenzisa uhlobo olusebenza kahle kakhulu olunomphumela omkhulu, ukwenza ipulasitiki okuhle, ukuzinza okuhle, nokuthembeka okuhle kakhulu, Ifanele i-PP-R PO, PE-RT, PB, MPP, njll.
I-PE PP (PVC) Umshini Wokukhipha Amapayipi Kathayela
Ulayini wokukhipha amapayipi kathayela usetshenziselwa ukukhiqiza amapayipi kathayela epulasitiki, asetshenziswa kakhulu ezindaweni ezihambisa amanzi emadolobheni, izinhlelo zokukhucululwa kwendle, amaphrojekthi omgwaqo onguthelawayeka, amaphrojekthi okunisela okongiwa kwamanzi asemapulazini, futhi angasetshenziswa ezinhlelweni zokuthutha uketshezi lwamakhemikhali emayini, ezinobubanzi obubanzi bezicelo. I-extruder yamapayipi enziwe ngothayela ingaklanywa ngokuya ngemibandela ekhethekile yempahla yomsebenzisi, njenge-PE PP noma i-PVC.
I-HDPE/PP/PVC uhlobo oluvundlile lwe-Double Wall Corrugated pipe extrusion line, I-Special Use Single Wall ekhiqizwa yi-LIANSHUN inokulawula okuzenzakalelayo, ukusebenza okuzinzile, izinzuzo eziphezulu zomthamo nokunye.
Omunye Umshini Wokukhipha Amapayipi
Ngaphandle komshini wepayipi we-HDPE, umshini wamapayipi we-PVC, umshini wamapayipi we-PPR, umshini wamapayipi we-PP, siphinde sakha omunye umshini wamapayipi, njengohlaka lwensimbi lwensimbi oluqinisiwe umshini wepayipi oyinhlanganisela wepulasitiki, umshini wepayipi ovunguzayo we-HDPE ongenalutho, umugqa wepayipi ovunguzayo we-PE carbon spiral oqinisiwe nokunye ....
I-Plastiki Extruders
Iyini i-Plastic Extruder?
I-Plastic Extruder isho into egxunyekwe isuka ku-hopper iye kwisikulufu, ithuthwe, incibilikiswe kancane kancane amandla emishini akhiqizwa izikulufu eziphendukayo, kancane kancane ajike asuke ezinhlayiyeni eziqinile aye kupulasitiki aphezulu, bese kancane kancane abe uketshezi olubonakalayo (i-viscosity) bese incindezela ngokuqhubekayo.
Izinhlobo zomshini wePlastiki Extruder
I-Single Screw Extruder
I-optimum barrier screw iyasebenza ezinhlobonhlobo zezinto ezingavuthiwe nama-athikili. Uhlelo olunembile lokulawula izinga lokushisa luqinisekisa ukuphuma okungaguquki nokuzinzile ngaphansi kwezivinini ezihlukene. Umgqomo wokudla oklanywe ngokukhethekile ufanelana nesakhiwo sesikulufu futhi uqinisekisa ukukhiqizwa okuzinzile nokuthembekile. Ukushayela okunamandla okuhlala isikhathi eside kuqinisekisa ivolumu yokwandisa ezinzile kanye nekhwalithi ye-athikili ephakeme kakhulu. Umshini we-co extruder osebenza kahle kakhulu ungase ulawulwe ngokuzimele noma idrayivu ye-tandem ilawulwe nge-extruder eyinhloko.
Isikulufu: okukhiphayo okuphezulu, umklamo ongagugi, ngisho nokuncibilika okushelelayo, inqubo yokuncibilika okuthambile, izinga lokushisa eliphansi lokuncibilika
Umgqomo: Ingxube yensimbi yekhwalithi ephezulu
Imoto: Injini esebenza kahle neyonga amandla (injini ye-AC/DC)
I-gearbox ethembekile: impilo ende yesevisi, izindleko eziphansi zokulungisa
Izingxenye zikagesi ezisezingeni eliphezulu: uhlobo oludumile emhlabeni wonke, oluzinzile futhi oluthembekile
I-Gravim etric dosing control system: ukulawula okunembile kwesisindo ngemitha ngayinye, ukonga impahla eluhlaza
Uhlelo lokulawula: ukulawula okuzenzakalelayo kumugqa wonke, ukugawulwa kwedatha yesikhathi sangempela
I-Conical Twin Screw Extruder
Isikulufu eside esinesakhiwo esisha sha esiyindilinga esiphindwe kabili kanye nephimbo eliguquguqukayo sithuthukisa okukhiphayo ngaphezu kuka-30%. Ibhokisi legiya lokusabalalisa elihlangene elinama-thrust bearings omkhiqizo odumile lenza ukuhlanganiswa okulula kanye/noma ukuhlakazeka. Igiya eliqinile lika-gearbox liqinisekisa umthamo omkhulu wokulayisha kanye nempilo ende yesevisi. I-extruder ne-feeder ishayelwa yi-DC motor. Ukusetshenziswa kwesilawuli sesivinini se-DC kufeza ukuvumelanisa komshini okhipha i-extruder, ophakelayo kanye nowokukhipha, okwenza ukusebenza kube lula. Imitha yaseJapan ye-RKC iqinisekisa ukulawulwa okunembile kwezinga lokushisa. Izingxenye zikagesi eziyinhloko zivela kubahlinzeki baphesheya kwezilwandle noma ama-joint ventures. I-melt pressure kanye nama-transducers okushisa avumela ukuhlolwa okusobala kokuncibilika nokusebenza okulula.
I-Twin Screw Extruder isetshenziselwa kakhulu ukucubungula amapayipi athambile/aqinile e-PVC, amaphrofayili e-PVC, izintambo ze-PVC, amabhodlela akhanyayo e-PVC kanye neminye imikhiqizo ye-polyolefin, ikakhulukazi ukucubungula okuqondile kwezinto zepulasitiki/zempuphu.
I-Parallel Twin Screw Extruder Machine
Idizayini ethuthukisiwe yesikulufu esiphindwe kabili esiphenduphendukayo esinomoya sinezinzuzo zokuguga okuphansi, ukusetshenziswa kwamandla okuphansi, ukusebenza kahle okuphezulu, kanye nokukhipha ukuqina okufanayo. Uhlobo lobuchwepheshe lwe-gearbox ye-parallel twin screw, ezinzile, ezihlala isikhathi eside kanye nezindleko zokulungisa eziphansi.
Isistimu yokulawula ye-Siemens iqinisekisa ukulawula okuzenzakalelayo kwawo wonke umugqa.
Izingxenye zikagesi ezisezingeni eliphezulu ziqinisekisa ukunemba kokulawula okuthembekile kanye nempilo yesevisi.
Uhlelo oluhle kakhulu lokulawula izinga lokushisa luqinisekisa ukunemba kokulawula izinga lokushisa kwendawo ngayinye yokushisa ye-extruder, ngaleyo ndlela iqinisekisa ikhwalithi enhle yemikhiqizo.
Isistimu ye-vacuum exhaust enhle iqinisekisa umphumela wokupompa nowokwehlisa umswakama ngesikhathi senqubo yokukhipha.
Isistimu epholile emanzini epholile kahle, epholile emoyeni emgqonyeni iqinisekisa ikhwalithi yomkhiqizo omuhle.
Isikulufa: okukhiphayo okuphezulu, umklamo ongagugi
Umgqomo: ingxube yensimbi yekhwalithi ephezulu, ukwelashwa kwe-nitrogen egqoke ukumelana
Imoto: Injini esebenza kahle neyonga amandla (injini ye-AC/DC)
I-gearbox ethembekile: impilo ende yesevisi, ithembekile futhi ihlala isikhathi eside
Izingxenye zikagesi ezisezingeni eliphezulu: uhlobo oludumile emhlabeni wonke, oluzinzile futhi oluthembekile
I-raw material hopper ehlanganisa i-blender & twin screw feeding iqinisekisa ukudla okuluhlaza okuqhubekayo.
Uhlelo lokulawula: ukulawula okuzenzakalelayo kumugqa wonke, ukugawulwa kwedatha yesikhathi sangempela
I-PE Pipe Extrusion Machine
YiniPEUmshini we-Pipe Extrusion?
Ulayini wokukhiqiza umshini wepayipi we-HDPE we-extrusion wamukela ubuchwepheshe obuphambili kakhulu baseYurophu, kuyimpumelelo yocwaningo olusha lolayini wokukhiqiza okonga amandla, ofanele ukukhishwa ngesivinini esiphezulu kwe-HDPE, PP, nepayipi le-polyolefin. Uma kuqhathaniswa nolayini ojwayelekile wokukhiqiza, umphumela wokonga amandla womugqa wepayipi le-HDPE ufinyelela ku-35%, futhi ukusebenza kahle komkhiqizo kukhuphuka izikhathi ezingaphezu kwezingu-1, ngaleyo ndlela akongi kuphela izindleko zesayithi namandla abasebenzi kodwa futhi kuthuthukisa ukusebenza kahle.
Njengomunye wabakhiqizi abahamba phambili be-HDPE pipe extruder, umshini wethu wokwenza ipayipi le-HDPE unemisebenzi eminingi futhi ungakhiqiza amapayipi anobukhulu obuhlukahlukene, amadayamitha, nogqinsi lwezindonga ukuze uhlangabezane nezidingo ezithile zephrojekthi. Ngaphandle kwalokho, umshini wethu wokukhiqiza amapayipi e-HDPE unokubukeka okuhle, idigri ezenzakalelayo ephakeme, ukukhiqiza okuthembekile futhi kuzinzile.
Ingabe ulayini wepayipi we-HDPE extrusion ungenziwa ngendlela oyifisayo ukuze uthole imininingwane ethile yepayipi?
Yebo, njengomphakeli womshini wokukhiqiza ipayipi le-HDPE ochwepheshe, sinikeza izinketho zokwenza ngokwezifiso ukuze ulungise umugqa we-extrusion ukuze ukhiqize amapayipi anosayizi othize, ubukhulu bodonga, kanye nezithasiselo ezihlukahlukene zezakhiwo ezithuthukisiwe.
Yini efakwe kulayini wokukhiqiza ipayipi lepulasitiki le-HDPE?
·SJ uchungechunge olulodwa isikulufa extruder
·I-SJ25/25 i-co-extruder
·I-Extruder iyafa
·Ithangi lokulinganisa le-vacuum engu-6/9m
·Ithangi lokupholisa le-6/9m
·Umshini wokushisa
·Umshini wokusika
·Isitaki.
Injani inqubo yomugqa wepayipi we-HDPE extrusion?
Izinhlamvana ze-PE→ Umshini wokuphakela ivacuum → I-Hopper dryer → I-screw extruder eyodwa → Umbala we-co extruder → Isikhunta nesilinganisi → Umshini wokwenza i-vacuum → Ithangi lokupholisa → Hudula umshini → Umshini wokusika → Irack yokukhipha/iwinder/ikhoyili
Ukugeleza Ishadi of PE ipayipi extrusion umugqa:
| No | Igama | Incazelo |
| 1 | I-Extruder | I-extruder eyodwa noma ngaphezulu ingasetshenziswa ukukhiqiza ungqimba olulodwa noma amapayipi amaningi ahlanganiswe ngokubambisana ukuze kwandiswe ukuphuma nokukhiqiza amapayipi anobubanzi obuhlukene. |
| 2 | Isikhunta/Fa | I-extrusion yongqimba olulodwa iyafa noma i-multi-layer extrusion dies ingakhethwa ukuze kukhiqizwe amapayipi anongqimba olulodwa noma anezingqimba eziningi. |
| 3 | I-Vacuum Calibration tank | Kukhona igumbi elilodwa noma isakhiwo segumbi eliphindwe kabili. Ngokuya ngokuphuma kwe-extruder kanye nobubanzi bepayipi, ibhokisi le-vacuum lizoba nobude obuhlukile. |
| 4 | Futha ithangi lokupholisa | Amathangi okupholisa ama-spray amaningi angasetshenziswa ukuthola umphumela ongcono wokupholisa. |
| 5 | Umshini wokushisa | Ngokusho kobubanzi bepayipi obuhlukene, kukhona i-claw, i-three-claw, i-claw, i-six-claw, i-claw eyisishiyagalombili, i-ten-claw ukukhetha, isivinini sokudonsa sizoklanywa ngokuya ngokuphuma kwe-extruder kanye nobubanzi bepayipi obuguquguqukayo. Kukhona ama-servo motors ama-traction motors amakhasimende angawakhetha. |
| 6 | Umshini wokusika | Ukusika ngokunemba |
| 7 | Isitaki | Isetshenziselwa ukuqoqa amapayipi |
| 8 | Ikhoyili | Ikhoyili isetshenziselwa ububanzi bepayipi ngaphansi kuka-110mm. |
| Qaphela: Imishini ingenziwa ngokwezifiso ngokuya ngezidingo zamakhasimende. Inkampani yethu yenza ukucushwa komshini ofaneleka kakhulu ngokwezidingo zamakhasimende. | ||
