Ulayini Wokunwetshwa Kwepayipi Osebenza Kakhulu we-PPR
Incazelo
Umshini wepayipi we-PPR usetshenziselwa ikakhulukazi ukukhiqiza amapayipi amanzi ashisayo nabandayo we-PPR.Ulayini wepayipi we-PPR we-extrusion wakhiwe nge-extruder, isikhunta, ithangi lokulinganisa i-vacuum, ithangi lokupholisa isifutho, umshini wokudonsa, umshini wokusika, isitaki nokunye.Umshini wokukhipha amapayipi we-PPR kanye nomshini wokudonsa umshini usebenzisa ukulawulwa kwesivinini sokuvama, umshini wokusika amapayipi we-PPR usebenzisa indlela yokusika engena-chipless kanye nokulawula kwe-PLC, ukusika ubude obumisiwe, nendawo yokusika ibushelelezi.
Ipayipi ye-FR-PPR yengilazi ye-fiber PPR yakhiwe izingqimba ezintathu zesakhiwo.Isendlalelo sangaphakathi nesingaphandle yi-PPR, kanti ungqimba oluphakathi luyi-fiber reinforced composite material.Izendlalelo ezintathu zikhishwe ngokuhlanganyela.
Ulayini wethu wokukhipha amapayipi we-PPR unganelisa ngokugcwele imfuneko yamakhasimende.Umshini wethu wokwenza amapayipi we-PPR ungacubungula ububanzi bezinto ezibonakalayo, okuhlanganisa i-HDPE, i-LDPE, i-PP, i-PPR, i-PPB, i-PPB, i-MPP, i-PERT, njll. Umugqa wethu wokukhiqiza ipayipi we-PPR ungakhiqiza kusukela kubukhulu obuncane obuyi-16mm kuya ku-160mm ngesendlalelo esisodwa noma eziningi. -ungqimba noma ungqimba oluningi olunomgodi ophindwe kabili ukuze wonge izindleko zomshini kanye nezindleko zokusebenza.
Isicelo
Amapayipi we-PPR angasetshenziswa kulezi zicelo ezilandelayo:
Ukuhanjiswa kwamanzi aphuzwayo
Ukuhamba ngamanzi ashisayo nabandayo
Ukushisa kwaphansi
Ukufakwa kokushisisa okumaphakathi ezindlini nasezimbonini
Izinto zokuhamba zezimboni (uketshezi lwamakhemikhali namagesi)
Uma kuqhathaniswa nepayipi le-PE, ipayipi le-PPR lingasetshenziswa ukuthutha amanzi ashisayo.Ngokuvamile, isetshenziswa ngaphakathi kwesakhiwo ukuze kutholakale amanzi ashisayo.Namuhla, kunezinhlobo eziningi zepayipi le-PPR, isibonelo, ipayipi eliyinhlanganisela ye-PPR ye-fiberglass, ne-PPR enongqimba lwangaphandle lwe-uvioresistant kanye nongqimba lwangaphakathi lwe-antibiosis.
Izici
1. Ikhanda elinezingqimba ezintathu ze-co-extrusion die, ukujiya kongqimba ngalunye kufana
2. Ipayipi lenhlanganisela ye-PPR ye-fiberglass inamandla amakhulu, i-deformation encane ekushiseni okuphezulu, i-coefficient ephansi yokwandisa.Uma kuqhathaniswa nepayipi le-PP-R, ipayipi eliyinhlanganisela ye-PPR ye-fiberglass yonga izindleko ezingu-5% -10%.
3. Ulayini wamukela isistimu yokulawula ye-PLC ene-HMI okulula ukuyisebenzisa futhi enomsebenzi wokuxhumanisa.
Imininingwane
I-Single Screw Extruder
Ngokusekelwe ku-33:1 L/D isilinganiso sokuklama isikulufu, sithuthukise isilinganiso esingu-38:1 L/D.Uma kuqhathaniswa nesilinganiso esingu-33:1, isilinganiso esingu-38:1 sinenzuzo ye-100% yokwenza ipulasitiki, sikhulise umthamo wokukhipha ngo-30%, sinciphise ukusetshenziswa kwamandla size sifike ku-30% futhi sifinyelele cishe ukusebenza kwe-linear extrusion.
I-Simens Touch Screen ne-PLC
Faka isicelo sohlelo oluthuthukiswe inkampani yethu, ube nesiNgisi noma ezinye izilimi ezizofakwa ohlelweni.
Ukwakheka Okuvunguza Kwemigqomo
Ukondla ingxenye yomgqomo sebenzisa isakhiwo esivunguzayo, ukuqinisekisa ukudla okubonakalayo kuzinzile futhi kwandise umthamo wokudla.
Idizayini Ekhethekile Yesikulufu
I-Screw yakhelwe ngesakhiwo esikhethekile, ukuqinisekisa i-plasticization enhle nokuxuba.Izinto ezingancibilikisiwe azikwazi ukudlula le ngxenye yesikulufu.
I-Air Cooled Ceramic Heater
I-Ceramic heater iqinisekisa impilo ende yokusebenza.Lo mklamo owokwandisa indawo lapho i-heater ithintana nomoya.Ukuze ube nomphumela ongcono wokupholisa umoya.
I-Gearbox Esezingeni Eliphezulu
Ukunemba kwegiya kuzoqinisekiswa ibanga elingu-5-6 nomsindo ophansi ongaphansi kuka-75dB.Isakhiwo esihlangene kodwa esinetorque ephezulu.
I-Extrusion Die Head
I-Extrusion die head/mold sebenzisa isakhiwo esivunguzayo, isiteshi ngasinye sokugeleza kwezinto sibekwe ngokulinganayo.Isiteshi ngasinye singemva kokwelashwa kokushisa nokupholishwa kwesibuko ukuze kuqinisekiswe ukuthi izinto zihamba kahle.Die nge mandrel Kuvunguza, kuqinisekisa akukho ukubambezeleka kumzila ukugeleza okungase ngcono izinga ipayipi.Idizayini ethile yediski emikhonweni yokulinganisa iqinisekisa ukukhishwa kwesivinini esikhulu.Isakhiwo sekhanda le-Die sihlangene futhi sinikeza ingcindezi ezinzile, njalo ukusuka ku-19 kuya ku-20Mpa.Ngaphansi kwalokhu kucindezela, ikhwalithi yepayipi inhle futhi inomthelela omncane kakhulu kumthamo wokuphuma.Ingakhiqiza ungqimba olulodwa noma ipayipi elendlalelo eziningi.
I-CNC Processing
Yonke ingxenye ye-extrusion die head icutshungulwa yi-CNC ukuze kuqinisekiswe ukunemba.
High Quality Material
Faka okokusebenza kwekhwalithi ephezulu kwekhanda le-extrusion die.I-Die head inamandla amakhulu futhi ngeke ikhubazeke ngesikhathi sokusetshenziswa isikhathi eside ngaphansi kwesimo sokushisa okuphezulu.
Isiteshi Sokugeleza Okushelelayo
Yiba nokupholisha kwesibuko esiteshini esigelezayo nakuzo zonke izingxenye ezithintana nokuncibilika.Ukwenza izinto zigeleze kahle.
I-Vacuum Calibration Tank
Ithangi le-vacuum lisetshenziselwa ukubumba nokupholisa ipayipi, ukuze kufinyelelwe usayizi wepayipi ojwayelekile.Sisebenzisa isakhiwo esinamakamelo amabili.Igumbi lokuqala linobude obufushane, ukuze kuqinisekiswe ukupholisa okuqinile nokusebenza kwe-vacuum.Njengoba i-calibrator ibekwe ngaphambi kwegumbi lokuqala futhi ukuma kwepayipi kwakhiwa ikakhulukazi nge-calibrator, lo mklamo ungaqinisekisa ukwakheka okusheshayo nokungcono nokupholisa kwepayipi.Ithangi le-vacuum elinemicu ephindwe kabili lilawulwa ngalinye, okwenza ukusebenza okulula njengelilodwa.I-pressure transmitter eqinile nethembekile kanye nenzwa yokucindezela kwe-vacuum iyamukelwa ukuze ikwazi ukulawula okuzenzakalelayo.
Idizayini ekhethekile ye-Calibrator
I-Calibrator iklanyelwe ngokukhethekile ukuthinta izindawo eziningi zamapayipi ngamanzi okupholisa ngokuqondile.Lo mklamo wenza ukupholisa okungcono nokwakhiwa kwamapayipi ayisikwele.
I-Automatic Vacuum Adjusting System
Lolu hlelo luzolawula idigri ye-vacuum ngaphakathi kwebanga elimisiwe.Nge-inverter yokulawula isivinini sepompo ye-vacuum ngokuzenzakalelayo, ukonga amandla nesikhathi sokulungiswa.
Umthulisi
Sibeka isithulisi ku-vacuum adjust valve ukuze sinciphise umsindo lapho umoya ungena ethangini le-vacuum.
I-Valve Yokusiza Ukucindezela
Ukuvikela ithangi le-vacuum.Lapho idigri ye-vacuum ifinyelela umkhawulo omkhulu, i-valve izovuleka ngokuzenzakalelayo ukuze yehlise i-vacuum degree ukugwema ukuphuka kwethangi.Umkhawulo we-vacuum degree ungashintshwa.
Uhlelo lokulawula amanzi oluzenzakalelayo
Uhlelo olukhethekile lokulawula amanzi oluklanyelwe, olunamanzi angena njalo kanye nepompo lamanzi ukukhipha amanzi ashisayo.Le ndlela ingaqinisekisa izinga lokushisa eliphansi lamanzi ngaphakathi kwegumbi.Yonke inqubo izenzakalela ngokugcwele.
Amanzi, Isihlukanisi Segesi
Ukuhlukanisa amanzi amanzi egesi.Igesi iphelile kusukela phezulu.Amanzi agelezela phansi.
Idivayisi Emaphakathi Yokudonsa amanzi
Wonke amanzi aphuma ethangini levacuum ahlanganiswe futhi axhunywe epayipini elilodwa elingenasici.Xhuma kuphela ipayipi elihlanganisiwe ku-drainage yangaphandle, ukwenza ukusebenza kube lula futhi kusheshe.
Half Round Support
Ukwesekwa okuyingxenye eyindilinga kusetshenzwa yi-CNC, ukuqinisekisa ukuthi ingalingana nepayipi ncamashi.Ngemuva kokuthi ipayipi liphumile kumkhono wokulinganisa, ukusekela kuzoqinisekisa ukuzungeza kwepayipi ngaphakathi kwethangi le-vacuum.
Futha Ithangi Lamanzi Okupholisa
Ithangi lokupholisa lisetshenziselwa ukupholisa ipayipi ngokuqhubekayo.
Isihlungi Sethangi Lamanzi
Ngesihlungi ethangini lamanzi, ukugwema noma yikuphi ukungcola okukhulu lapho amanzi angaphandle engena.
Quality Spray Nozzle
Imilomo yesifutho yekhwalithi inomphumela opholile wokupholisa futhi akulula ukuvinjwa ukungcola.
Iphayiphi ye-Double Loop
Qinisekisa ukutholakala kwamanzi okuqhubekayo kumbhobho wesifutho.Lapho i-fliter ivimbekile, enye iluphu ingasetshenziselwa ukuhlinzeka ngamanzi okwesikhashana.
Idivayisi Yokulungisa I-Pipe Support
Ngesondo lesandla ukulungisa indawo yesondo lenayiloni eliya phezulu naphansi ukuze ipayipi ihlale emugqeni omaphakathi ngaso sonke isikhathi.
Umshini wokuwasha
Umshini wokudonsa unikeza amandla anele okudonsa ukudonsa ipayipi ngokuzinza.Ngobukhulu obuhlukahlukene bamapayipi nokujiya, inkampani yethu izokwenza ngendlela oyifisayo isivinini sokudonsa, inani lezinzipho, ubude bokudonsa obusebenzayo.Ukuqinisekisa isivinini sokuphuma kwepayipi lokufanisa kanye nesivinini sokwakheka, futhi gwema ukuguquguquka kwepayipi ngesikhathi sokudonsa.
Hlukanisa i-Traction Motor
I-claw ngayinye ine-traction motor yayo, elawulwa ngayodwana eyenza ukusebenza okulula njenge-strand eyodwa, ngaphezu kwalokho, nedivaysi yokumisa ibhande lesibungu elingenhla, ukuqinisekisa ukujikeleza kwepayipi.Amakhasimende angaphinda akhethe i-servo motor ukuthi abe namandla amakhulu okudonsa, isivinini sokudonsa esizinzile kanye nebanga elibanzi lejubane lokudonsa.
Ukulawula Ukucindezela Komoya Okuhlukene
Uzipho ngalunye olunokulawula kwengcindezi yomoya, lunembe kakhudlwana, ukusebenza kulula.
Ukulungiswa Kwendawo Yepayipi
Isistimu yokulungisa indawo eklanywe ngokukhethekile ingenza ishubhu phakathi nendawo yeyunithi yokudonsa.
Umshini wokusika
Umshini wokusika amapayipi we-PPR obizwa nangokuthi umshini wokusika amapayipi we-PPR ulawulwa yi-Siemens PLC, esebenzisana neyunithi yokudonsa ukuze ibe nokusika okunembile.Sebenzisa ukusika uhlobo lwe-blade, indawo yokusika ipayipi ibushelelezi.Ikhasimende lingabeka ubude bepayipi abafuna ukulisika.Ngomuntu oklanyelwe umsiki we-chipless.Ishayelwa amabhande enjini nama-synchronous aqinisekisa ukusika okuvamile ngesikhathi sokugijima kwesivinini esikhulu.
Idivayisi ye-Aluminium Clamping
Faka i-aluminium clamping device kumasayizi amapayipi ahlukene, usayizi we-eash unedivayisi yawo yokubopha.Lesi sakhiwo sizokwenza ukuthi ipayipi lihlale phakathi nendawo.Asikho isidingo sokulungisa ubude obumaphakathi bedivayisi yokubopha amasayizi amapayipi ahlukene.
I-Precision Guide Rail
Faka i-linear guide train, i-cut trolly izohamba eduze nomzila wesitimela.Inqubo yokusika izinzile futhi ubude bokusika bunembile.
I-Blade Adjustment System
Ngerula ukukhombisa indawo ehlukile yeblade ukusika usayizi wepayipi ohlukile.Kulula ukulungisa indawo ye-blade.
Isitaki
Ukusekela nokwehlisa amapayipi.Ubude besitaki bungenziwa ngendlela oyifisayo.
Ukuvikelwa kwendawo yamapayipi
Nge-roller, ukuvikela indawo yepayipi lapho uhambisa ipayipi.
Ukulungiswa Kokuphakama Okuphakathi
Ngedivayisi elula yokulungisa ukulungisa ukuphakama okuphakathi kwamasayizi amapayipi ahlukene.
Idatha Yezobuchwepheshe
Imodeli | Ububanzi bepayipi | Imodi yokusingatha | Amandla okukhiqiza | Amandla afakiwe | Ubude bomugqa wokukhiqiza |
PP-R-63 | 20-63 | SJ65,SJ25 | 120 | 94 | 32 |
PP-R-110 | 20-110 | SJ75,SJ25 | 160 | 175 | 38 |
PP-R-160 | 50-160 | SJ90,SJ25 | 230 | 215 | 40 |
I-PE-RT-32 | 16-32 | SJ65 | 100 | 75 | 28 |