• isibhengezo sekhasi

Okukhiphayo okuphezulu kwepayipi le-PVC extrusion line

Incazelo emfushane:

Umshini Wokwenza Amapayipi we-PVC usetshenziselwa ukukhiqiza zonke izinhlobo zamapayipi e-UPVC ukuze kutholakale amanzi ezolimo kanye nokukhipha amanzi, ukwakha amanzi kanye nokukhipha amanzi kanye nokubeka izintambo, njll.


Imininingwane Yomkhiqizo

Omaka bomkhiqizo

Isicelo

Umshini Wokwenza Amapayipi we-PVC usetshenziselwa ukukhiqiza zonke izinhlobo zamapayipi e-UPVC ukuze kutholakale amanzi ezolimo kanye nokukhipha amanzi, ukwakha amanzi kanye nokukhipha amanzi kanye nokubeka izintambo, njll.
Umshini Wokukhiqiza Amapayipi we-Pvc wenza ububanzi bepayipi lobubanzi: Φ16mm-Φ800mm.
Amapayipi okucindezela
Ukuphakelwa kwamanzi nokuthutha
Amapayipi okunisela ezolimo
Amapayipi angagxili
Inkambu yendle
Ukwakha i-drainage yamanzi
Amapayipi ekhebula, i-Conduit Pipe, ebizwa nangokuthi i-pvc Conduit Pipe Making Machine

Ukugeleza Kwenqubo

Isilayishi Sesikulufu se-Mixer→ Iyunithi yokuhlanganisa → Isilayishi Sesikulufu se-Extruder→ Isikulufa Esiyisikulufa Samawele → Isikhunta → Ithangi Lokulinganisa I-Vacuum → Umshini wokukhipha → Umshini wokusika→ Umshini wokubhela/Ithebula Lokugumbuqela → Ukuhlolwa Kokugcina Komkhiqizo &Ukupakisha

Izinzuzo

Umshini wepayipi we-PVC ungacubungula i-PVC ehlukahlukene ethambile futhi eqinile, ikakhulukazi icubungula impushana ibe yisimo sepayipi.Umshini wokukhiqiza amapayipi we-PVC uqukethe i-pvc extruder yamapayipi, ithange lokulinganisa i-vacuum, iyunithi yokukhipha, isitaki noma umshini wokubhela, njll. Umshini wokukhipha amapayipi kanye neyunithi yokudonsa zisebenzisa iziguquli ze-AC.Izingxenye zikagesi zepayipi le-PVC ziyimikhiqizo yomkhiqizo eyaziwayo emhlabeni wonke, eqinisekisa ikhwalithi yomshini.I-PLC kanye nephaneli yesikrini esikhulu sombala weqiniso yenza isistimu yokulawula ibe ne-automation ephezulu.

Izici

I-1.PVC umshini wokukhipha ipayipi we-PVC usetshenziselwa ukukhiqiza zonke izinhlobo zamapayipi e-UPVC okunikezwa kwamanzi ezolimo kanye nokukhipha amanzi, ukwakha amanzi kanye nokukhipha amanzi kanye nokubeka ikhebula, njll.
2. Umsiki wesaha kanye nomsiki weplanethi ozikhethele wona.
3. Ukushintsha ezinye izingxenye kungase futhi kukhiqize ipayipi le-M-PVC, ipayipi le-C-PVC, ipayipi elingaphakathi elivunguzayo lodonga, ipayipi elingaphakathi elingenalutho, ipayipi eliwumgogodla elakhiwe.
4. I-Conical twin screw extruder kanye ne-parallel twin screw extruder ukuze uzikhethele
5. I-Double-strand ye-four-strand yokukhethwa kwamapayipi amancane

Imininingwane

OKUPHUMA OKUPHEZULU (1)

I-Conical Twin Screw Extruder

Kokubili i-conical twin screw extruder kanye ne-parallel twin screw extruder ingasetshenziswa ukukhiqiza ipayipi le-PVC.Ngobuchwepheshe bamuva, ukwehlisa amandla nokuqinisekisa umthamo.Ngokusho kwefomula ehlukile, sihlinzeka ngomklamo ohlukile wesikulufa ukuze kuqinisekiswe umphumela omuhle we-plasticizing kanye nomthamo ophezulu.

I-Extrusion Die Head

Ikhanda le-Extrusion die sebenzisa isakhiwo sebakaki, isiteshi ngasinye sokugeleza kwezinto sibekwe ngokulinganayo.Isiteshi ngasinye singemva kokwelashwa kokushisa, ukupholisha isibuko kanye ne-chroming ukuqinisekisa ukuthi izinto zihamba kahle.I-Die head iwumklamo we-modular, kulula ukushintsha osayizi bamapayipi, ukuhlanganisa, ukudiliza nokugcinwa.Ingakhiqiza ungqimba olulodwa noma ipayipi elendlalelo eziningi.
.High melt homogenity
.Ingcindezi ephansi eyakhelwe ngisho nemiphumela ephezulu
.Ncibilikisa isistimu yokusabalalisa isiteshi
.Ifakwe izifudumezi ze-seramic

UKUPHUMA OKUPHEZULU (
Phezulu (4)

I-Vacuum Calibration Tank

Ithangi lokulinganisa i-vacuum lisetshenziselwa ukubumba nokupholisa ipayipi, ukuze kufinyelelwe usayizi wepayipi ojwayelekile.Sisebenzisa isakhiwo esinamakamelo amabili.Igumbi lokuqala linobude obufushane, ukuze kuqinisekiswe ukupholisa okuqinile nokusebenza kwe-vacuum.Njengoba i-calibrator ibekwe ngaphambi kwegumbi lokuqala futhi ukuma kwepayipi kwakhiwa ikakhulukazi nge-calibrator, lo mklamo ungaqinisekisa ukwakheka okusheshayo nokungcono nokupholisa kwepayipi.

Ukupholisa Okuqinile Kwesikali
Ngesistimu yokupholisa ekhethekile ye-calibrator, engaba nomthelela ongcono wokupholisa wepayipi futhi iqinisekise isivinini esikhulu, futhi nekhwalithi enhle yomlomo wesifutho ukuze ibe nomphumela wokupholisa ongcono futhi okungelula ukuvinjwa ukungcola.
Ukusekela Okungcono Kwepayipi
Epayipini likasayizi omkhulu, usayizi ngamunye unepuleti lawo lokusekela eliyi-semicircular.Lesi sakhiwo singagcina ukuzungeza kwamapayipi kahle kakhulu.
Umthulisi
Sibeka isithulisi ku-vacuum adjust valve ukuze sinciphise umsindo lapho umoya ungena ethangini le-vacuum.
I-Valve Yokusiza Ukucindezela
Ukuvikela ithangi le-vacuum.Lapho idigri ye-vacuum ifinyelela umkhawulo omkhulu, i-valve izovuleka ngokuzenzakalelayo ukuze yehlise i-vacuum degree ukugwema ukuphuka kwethangi.Umkhawulo we-vacuum degree ungashintshwa.
Iphayiphi ye-Double Loop
Iluphu ngayinye enesistimu yokuhlunga amanzi, ukuhlinzeka ngamanzi okupholisa ahlanzekile ngaphakathi kwethangi.I-loop ephindwe kabili futhi iqinisekisa ukuhlinzeka ngokuqhubekayo kwamanzi okupholisa ngaphakathi kwethangi.
Amanzi, Isihlukanisi Segesi
Ukuhlukanisa amanzi egesi, igesi ephelile ukusuka phezulu, amanzi agelezela phansi.
Ukulawula Amanzi Okuzenzakalelayo Okugcwele
Ngokulawulwa kokushisa komshini ukuze ube nokulawula okunembile nokuzinzile kokushisa kwamanzi.
I-Whole water inlet kanye nesistimu yokukhipha ilawulwa ngokugcwele okuzenzakalelayo, okuzinzile futhi okuthembekile.
Idivayisi Emaphakathi Yokudonsa amanzi
Wonke amanzi aphuma ethangini levacuum ahlanganiswe futhi axhunywe epayipini elilodwa elingenasici.Xhuma kuphela ipayipi elihlanganisiwe ku-drainage yangaphandle, ukwenza ukusebenza kube lula futhi kusheshe.

Futha Ithangi Lamanzi Okupholisa

Ithangi lokupholisa lisetshenziselwa ukupholisa ipayipi ngokuqhubekayo.

Phezulu (5)

I-Pipe Clamping Idivayisi
Lolu cingo lungalungisa ukuzungeza kwepayipi uma ipayipi liphuma ethangini le-vacuum.
Isihlungi Sethangi Lamanzi
Ngesihlungi ethangini lamanzi, ukugwema noma yikuphi ukungcola okukhulu lapho amanzi angaphandle engena.
Quality Spray Nozzle
Imilomo yesifutho yekhwalithi inomphumela opholile wokupholisa futhi akulula ukuvinjwa ukungcola.
Idivayisi Yokulungisa I-Pipe Support
Ukusekela ngomsebenzi wokulungisa ukusekela ipayipi elinamadiameter ahlukene.
I-Pipe Support Device
Isetshenziswa ikakhulukazi lapho kukhiqizwa ipayipi elinobubanzi obukhulu nokuqina kodonga.Le divayisi izohlinzeka ngokusekela okwengeziwe kumapayipi asindayo.

Phezulu (6)

Umshini wokuwasha

Umshini wokudonsa unikeza amandla anele okudonsa ukudonsa ipayipi ngokuzinza.Ngobukhulu obuhlukahlukene bamapayipi nokujiya, inkampani yethu izokwenza ngendlela oyifisayo isivinini sokudonsa, inani lezinzipho, ubude bokudonsa obusebenzayo.Ukuqinisekisa isivinini sokuphuma kwepayipi lokufanisa kanye nesivinini sokwakheka, futhi gwema ukuguquguquka kwepayipi ngesikhathi sokudonsa.

Hlukanisa i-Traction Motor
I-claw ngayinye ine-traction motor yayo, uma kwenzeka lapho enye i-traction motor iyeka ukusebenza, ezinye izinjini zingakwazi ukusebenza.Ingakhetha i-servo motor ukuze ibe namandla amakhulu okudonsa, isivinini sokudonsa esizinzile kanye nebanga elibanzi lejubane lokudonsa.
Idivayisi Yokulungisa Uzipho
Zonke izinzipho zixhumene komunye nomunye, lapho ulungisa indawo yezizipho ukuze udonse ipayipi ngobukhulu obuhlukahlukene, zonke izinzipho zizohamba ndawonye.Lokhu kuzokwenza ukusebenza kusheshe futhi kube lula.
Idizayini Elungele Umsebenzisi
Nge-Siemens hardware kanye nesoftware esebenziseka kalula eklanywe inkampani yethu.Yiba nomsebenzi ovumelanisiwe ne-extruder, yenza ukusebenza kube lula futhi kusheshe.Futhi ikhasimende lingakhetha kuphela ezinye zezinzipho ezizosebenza ukudonsa amapayipi amancane kakhulu.
Ukulawula Ukucindezela Komoya Okuhlukene
Uzipho ngalunye olunokulawula kwengcindezi yomoya, lunembe kakhudlwana, ukusebenza kulula.

Umshini wokusika amapayipi

Umshini wokusika amapayipi we-PVC obizwa nangokuthi umshini wokusika amapayipi we-PVC olawulwa yi-Siemens PLC, osebenza ndawonye neyunithi yokudonsa ukuze ube nokusika okunembile.Ikhasimende lingabeka ubude bepayipi abafuna ukulisika.

OKUPHUMA OKUPHEZULU ( (6)

Umsiki
I-Cutter elawulwa yi-Siemens PLC enomsebenzi we-chamfering, isebenza ndawonye neyunithi yokudonsa ukuze ibe nokusika okunembile.Ikhasimende lingabeka ubude bepayipi abafuna ukulisika.
Idivayisi ye-Aluminium Clamping
Faka i-aluminium clamping device, amasayizi amapayipi ahlukene anedivayisi yawo yokubopha.Lo mklamo ungakhiya ipayipi phakathi nendawo yokusika, okuzokwenza ipayipi i-chamfering enhle.
I-Advanced Hydraulic System
Ngesistimu ye-hydraulic ethuthukisiwe, ukondla kwesaha kuzinzile, isivinini sokuphakela namandla kungalawulwa ngokwehlukana.Ukusika indawo kungcono kakhulu.
Umqoqi wothuli wezimboni
Ngomqoqi wothuli wezimboni onamandla ongakhetha kukho.Ukumunca uthuli ngokuphelele.

OKUPHUMA OKUPHEZULU ( (7)

Umshini Wokubethela Ozenzakalelayo

Ukwenza isokhethi ekugcineni kwepayipi okulula ukuxhumana kwepayipi.Kunezinhlobo ezintathu zohlobo lwe-belling: uhlobo lwe-U, uhlobo luka-R kanye nohlobo lwesikwele.Sihlinzeka ngomshini wokubethela ongaqeda ukubethelwa kwepayipi kulayini ngokuzenzakalelayo.Ukusuka kusayizi omncane ongu-16mm kuya ku-1000mm, kungaba ne-ovini yokushisisa eminingi kanye nesiteshi sokubethela.

Idatha Yezobuchwepheshe

Imodeli

Ibanga lamapayipi (mm)

I-Extruder

Die Head

Amandla okukhipha (kW)

Isivinini sokukhipha (m/min)

I-PVC-50 (Dual)

16-50

SJZ51/105

Ukuphuma kabili

18.5

10

I-PVC-63 (Dual)

20-63

SJZ65/132

Ukuphuma kabili

37

15

I-PVC-160

20-63

SJZ51/105

Indawo eyodwa

18.5

15

I-PVC-160

50-160

SJZ65/132

Indawo eyodwa

37

8

I-PVC-200

63-200

SJZ65/132

Indawo eyodwa

37

3.5

I-PVC-315

110-315

SJZ80/156

Indawo eyodwa

55

3

I-PVC-630

315-630

SJZ92/188

Indawo eyodwa

110

1.2

I-PVC-800

560-800

SJZ105/216

Indawo eyodwa

160

1.3

 

Kukhona futhi umugqa wokukhiqiza wepayipi we-PVC we-cavity kanye nomugqa wokukhiqiza wepayipi we-PVC we-cavity ukuze uthole ukuphuma okuphezulu uma kudingeka.

Ulayini wokukhipha ipayipi le-PVC ophezulu okukhiphayo (1)
Ulayini wokukhipha ipayipi le-PVC okukhiphayo okuphezulu (2)

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