Ulayini Wokukhipha Ipayipi Lepayipi Elisheshayo Eliphakeme Eliphezulu
Incazelo
Umshini wamapayipi we-Hdpe usetshenziselwa ikakhulukazi ukukhiqiza amapayipi okunisela ezolimo, amapayipi okukhipha amanzi, amapayipi egesi, amapayipi okuhambisa amanzi, amapayipi epayipi lentambo njll.
Ipayipi le-PE extrusion line liqukethe i-extruder yamapayipi, ipayipi efayo, amayunithi okulinganisa, ithange lokupholisa, ukukhipha, i-cutter, isitaki/ikhoyili kanye nawo wonke ama-peripheral.Umshini wokwenza amapayipi we-Hdpe ukhiqiza amapayipi anobubanzi obusuka ku-20 kuye ku-1600mm.
Ipayipi inezici ezinhle kakhulu ezifana nokumelana nokushisa, ukumelana nokuguga, amandla aphezulu emishini, ukumelana nokuqhekeka kwemvelo, ukumelana kahle ne-creep, njll. Umshini wokukhipha amapayipi we-Hdpe uklanywe nge-extruder esebenza kahle kakhulu futhi ifakwe isinciphisa okuyijubane eliphezulu nomsindo ophansi. , iyunithi ye-gravimetric dosing kanye nenkomba yokuqina kwe-ultrasonic ingahlanganiswa ngokuvumelana nesidingo samakhasimende sokukhuphuka okunembayo kwamapayipi.
Isixazululo sokhiye wokuvula singanikezwa, njenge-laser printer crusher, i-shredder, i-water chiller, i-air compressor njll. ukuze kuzuzwe ukukhiqizwa kweshubhu kwezinga eliphezulu nokuzenzakalelayo.
Ukugeleza Kwenqubo
Impahla eluhlaza+ Amaqoqo Ayinhloko → Ukuxuba → Isiphakeli Sevacuum → I-Plastic Hopper Drier→ Isikulufu Esisodwa Isikhiphi →I-Co-extruder yentambo yombala Nezendlalelo Eziningi → Isikhunta nesilinganisi→ Ithangi Lokulinganisa I-Vacuum → Fafaza Ithangi Lamanzi Apholisayo → Umshini Wokukhipha → Umshini wokusika→ Isitaki (Umshini wokugcwalisa)
Izici Nezinzuzo
Umshini wepayipi we-1.Hdpe uthuthukiswa yithi ngokusekelwe kobuchwepheshe obuphambili baseYurophu kanye nesipiliyoni se-R & D semishini yepulasitiki iminyaka eminingi, ukuklama okuthuthukisiwe, isakhiwo esinengqondo, ukwethembeka okuphezulu, izinga eliphezulu lokuzenzekelayo.
2. I-extruder yepayipi ye-Hdpe enesakhiwo esikhethekile sokuphakela umgqomo ingathuthukisa kakhulu umthamo wokukhipha.
3. Ukulawula okunethezekayo okunembile, i-plasticization enhle, ukusebenza okuzinzile.
4. Umshini wepayipi we-Hdpe wamukela uhlelo lokulawula lwe-PLC, uqaphela ukuvumelanisa nokuzenzakalelayo.
5. I-interface yomuntu nekhompyutha kulula ukuyisebenzisa, ilula futhi inokwethenjelwa.
6. Uhlobo lukabhasikidi oluvunguzayo nolwe-lattice lufile ngokuzikhethela.
7. Ukushintsha izingxenye ezithile zomugqa kungase futhi kubone ukuhlukaniswa okuhlangene kwezingqimba ezimbili kanye nezingqimba eziningi.
8. Ukushintsha ezinye izingxenye zomugqa kungabuye kukhiqize i-PP, amapayipi e-PPR.
Imininingwane
I-Single Screw Extruder
Ngokusekelwe ku-33:1 L/D isilinganiso sokuklama isikulufu, sithuthukise isilinganiso esingu-38:1 L/D.Uma kuqhathaniswa nesilinganiso esingu-33:1, isilinganiso esingu-38:1 sinenzuzo ye-100% yokwenza ipulasitiki, sikhulise umthamo wokukhipha ngo-30%, sinciphise ukusetshenziswa kwamandla size sifike ku-30% futhi sifinyelele cishe ukusebenza kwe-linear extrusion.
I-Simens Touch Screen ne-PLC
Faka isicelo sohlelo oluthuthukiswe inkampani yethu, ube nesiNgisi noma ezinye izilimi ezizofakwa ohlelweni.
Ukwakheka Okuvunguza Kwemigqomo
Ukondla ingxenye yomgqomo sebenzisa isakhiwo esivunguzayo, ukuqinisekisa ukudla okubonakalayo kuzinzile futhi kwandise umthamo wokudla.
Idizayini Ekhethekile Yesikulufu
I-Screw yakhelwe ngesakhiwo esikhethekile, ukuqinisekisa i-plasticization enhle nokuxuba.Izinto ezingancibilikisiwe azikwazi ukudlula le ngxenye yesikulufu.
I-Air Cooled Ceramic Heater
I-Ceramic heater iqinisekisa impilo ende yokusebenza.Lo mklamo owokwandisa indawo lapho i-heater ithintana nomoya.Ukuze ube nomphumela ongcono wokupholisa umoya.
I-Gearbox Esezingeni Eliphezulu
Ukunemba kwegiya kuzoqinisekiswa ibanga elingu-5-6 nomsindo ophansi ongaphansi kuka-75dB.Isakhiwo esihlangene kodwa esinetorque ephezulu.
I-Extrusion Die Head
Ikhanda le-Extrusion die sebenzisa isakhiwo esivunguzayo, isiteshi ngasinye sokugeleza kwezinto sibekwe ngokulinganayo.Isiteshi ngasinye singemva kokwelashwa kokushisa nokupholishwa kwesibuko ukuze kuqinisekiswe ukuthi izinto zihamba kahle.Isakhiwo sekhanda le-Die sihlangene futhi sinikeza ingcindezi ezinzile, njalo ukusuka ku-19 kuya ku-20Mpa.Ngaphansi kwalokhu kucindezela, ikhwalithi yepayipi inhle futhi inomthelela omncane kakhulu kumthamo wokuphuma.Ingakhiqiza ungqimba olulodwa noma ipayipi elendlalelo eziningi.
Idivayisi ehambayo ye-Die Head
Ekhanda likasayizi omkhulu, idivayisi enyakazayo ingayisa ikhanda elishona phambili nangemuva, futhi ilungise ukuphakama kwekhanda lokufa.Ukusebenza kuyashesha futhi kulula.
Idivayisi ye-Die Head Rotary
Ekhanda likasayizi omkhulu elinomshini ojikelezayo, ikhanda lokufa lingazungezisa ngamadigri angama-90.Lapho ushintsha isihlahla, i-mandrel, ikhanda lokufa lizophenduka ama-degree angama-90.Ungasebenzisa i-crane ukuphakamisa nokushintsha isihlahla kanye ne-mandrel.Le ndlela ilula kakhulu.
Idivayisi Eqeda Ukushisa
Lo mshini wengezwa ekhanda ukuze ukhiqize ipayipi elikhulu neliwugqinsi.Ukukhipha ukushisa ngaphakathi kwepayipi kanye nepayipi elipholile ngaphakathi kodonga.Isiphelile esishisiwe singasetshenziswa ukomisa impahla eluhlaza.
Idivayisi yokupholisa ye-Core
Uma sikhiqiza ipayipi elinobubanzi obukhulu nokuqina kodonga, sizosebenzisa amanzi okupholisa noma uwoyela kanye nefeni yokupholisa ukupholisa inkaba yekhanda lokufa ukuze sigweme ukushisa ngokweqile futhi siqinisekise ikhwalithi enhle yezinto ezibonakalayo.
I-Vacuum Calibration Tank
Ithangi lokulinganisa i-vacuum lisetshenziselwa ukubumba nokupholisa ipayipi, ukuze kufinyelelwe usayizi wepayipi ojwayelekile.Sisebenzisa isakhiwo esinamakamelo amabili.Igumbi lokuqala linobude obufushane, ukuze kuqinisekiswe ukupholisa okuqinile nokusebenza kwe-vacuum.Njengoba i-calibrator ibekwe ngaphambi kwegumbi lokuqala futhi ukuma kwepayipi kwakhiwa ikakhulukazi nge-calibrator, lo mklamo ungaqinisekisa ukwakheka okusheshayo nokungcono nokupholisa kwepayipi.
Ukupholisa Okuqinile Kwesikali
Ngesistimu yokupholisa ekhethekile ye-calibrator, engaba nomphumela ongcono wokupholisa wepayipi futhi uqinisekise isivinini esikhulu.Futhi ngekhwalithi enhle ye-spray nozzle ukuze ube nomthelela ongcono wokupholisa futhi avinjwe kalula ukungcola.
Ukusekela Okungcono Kwepayipi
Epayipini likasayizi omkhulu, usayizi ngamunye unepuleti lawo lokusekela eliyi-semicircular.Lesi sakhiwo singagcina ukuzungeza kwamapayipi kahle kakhulu.
Umthulisi
Sibeka isithulisi ku-vacuum adjust valve ukuze sinciphise umsindo lapho umoya ungena ethangini le-vacuum.
I-Valve Yokusiza Ukucindezela
Ukuvikela ithangi le-vacuum.Lapho idigri ye-vacuum ifinyelela umkhawulo omkhulu, i-valve izovuleka ngokuzenzakalelayo ukuze yehlise i-vacuum degree ukugwema ukuphuka kwethangi.Umkhawulo we-vacuum degree ungashintshwa.
Iphayiphi ye-Double Loop
Iluphu ngayinye enesistimu yokuhlunga amanzi, ukuhlinzeka ngamanzi okupholisa ahlanzekile ngaphakathi kwethangi.I-loop ephindwe kabili futhi iqinisekisa ukuhlinzeka ngokuqhubekayo kwamanzi okupholisa ngaphakathi kwethangi.
Amanzi, Isihlukanisi Segesi
Ukuhlukanisa amanzi amanzi egesi.Igesi iphelile kusukela phezulu.Amanzi agelezela phansi.
Ukulawula Amanzi Okuzenzakalelayo Okugcwele
Ngokulawulwa kokushisa komshini ukuze ube nokulawula okunembile nokuzinzile kokushisa kwamanzi.
I-Whole water inlet kanye nesistimu yokukhipha ilawulwa ngokugcwele okuzenzakalelayo, okuzinzile futhi okuthembekile.
Idivayisi Emaphakathi Yokudonsa amanzi
Wonke amanzi aphuma ethangini levacuum ahlanganiswe futhi axhunywe epayipini elilodwa elingenasici.Xhuma kuphela ipayipi elihlanganisiwe ku-drainage yangaphandle, ukwenza ukusebenza kube lula futhi kusheshe.
Futha Ithangi Lamanzi Okupholisa
Ithangi lokupholisa lisetshenziselwa ukupholisa ipayipi ngokuqhubekayo.
I-Pipe Clamping Idivayisi
Lolu cingo lungalungisa ukuzungeza kwepayipi uma ipayipi liphuma ethangini le-vacuum.
Isihlungi Sethangi Lamanzi
Ngesihlungi ethangini lamanzi, ukugwema noma yikuphi ukungcola okukhulu lapho amanzi angaphandle engena.
Quality Spray Nozzle
Imilomo yesifutho yekhwalithi inomphumela opholile wokupholisa futhi akulula ukuvinjwa ukungcola.
Idivayisi Yokulungisa I-Pipe Support
Ukusekela ngomsebenzi wokulungisa ukusekela ipayipi elinamadiameter ahlukene.
I-Pipe Support Device
Isetshenziswa ikakhulukazi lapho kukhiqizwa ipayipi elinobubanzi obukhulu nokuqina kodonga.Le divayisi izohlinzeka ngokusekela okwengeziwe kumapayipi asindayo.
Umshini wokuwasha
Umshini wokudonsa unikeza amandla anele okudonsa ukudonsa ipayipi ngokuzinza.Ngobukhulu obuhlukahlukene bamapayipi nokujiya, inkampani yethu izokwenza ngendlela oyifisayo isivinini sokudonsa, inani lezinzipho, ubude bokudonsa obusebenzayo.Ukuqinisekisa isivinini sokuphuma kwepayipi lokufanisa kanye nesivinini sokwakheka, futhi gwema ukuguquguquka kwepayipi ngesikhathi sokudonsa.
Hlukanisa i-Traction Motor
I-claw ngayinye ine-traction motor yayo, uma kwenzeka lapho enye i-traction motor iyeka ukusebenza, ezinye izinjini zingakwazi ukusebenza.Ingakhetha i-servo motor ukuze ibe namandla amakhulu okudonsa, isivinini sokudonsa esizinzile kanye nebanga elibanzi lejubane lokudonsa.
Idivayisi Yokulungisa Uzipho
Zonke izinzipho zixhumene komunye nomunye, lapho ulungisa indawo yezizipho ukuze udonse ipayipi ngobukhulu obuhlukahlukene, zonke izinzipho zizohamba ndawonye.Lokhu kuzokwenza ukusebenza kusheshe futhi kube lula.
Idizayini Elungele Umsebenzisi
Nge-Siemens hardware kanye nesoftware esebenziseka kalula eklanywe inkampani yethu.Yiba nomsebenzi ovumelanisiwe ne-extruder, yenza ukusebenza kube lula futhi kusheshe.Futhi ikhasimende lingakhetha kuphela ezinye zezinzipho ezizosebenza ukudonsa amapayipi amancane kakhulu.
Ukulawula Ukucindezela Komoya Okuhlukene
Uzipho ngalunye olunokulawula kwengcindezi yomoya, lunembe kakhudlwana, ukusebenza kulula.
.Amandla okudonsa aphezulu ngaphandle kokulahlekelwa ukuma kwamapayipi
.Ifakwe 2, 3, 4, 6, 8,10 noma 12 amacimbi ngokuvumelana nesicelo
.I-Servo motor ukushayela ngokuhlinzeka ngetorque ezinzile nokusebenza
.Ukuma kwezimoto zezibungu ezingezansi
.Ukusebenza okulula
.Isivikelo esivalwe ngokuphelele sokuphepha okuphezulu
.Amaketanga okuthutha amapayipi anamaphedi enjoloba akhethekile emaketangeni angenalo uphawu epayipini.
.Ukuvumelanisa nesivinini sesikulufu se-extruder kuvumela ukukhiqiza okuzinzile phakathi nokushintsha isivinini sokukhiqiza
Umshini wokusika amapayipi
Umsiki wamapayipi epulasitiki obizwa nangokuthi umshini wokusika amapayipi olawulwa yi-Siemens PLC, osebenza ndawonye neyunithi yokudonsa ukuze ube nokusikwa okunembile.Ikhasimende lingabeka ubude bepayipi abafuna ukulisika.Izenzo zokuphakela okuningi ukuze kufezwe inqubo eyodwa yokusika (vikela izindwani namasaha, vimbela ku-blade namasaha abambezeleke ipayipi eliwugqinsi futhi ubuso obusikiwe bepayipi bushelelezi).
Idivayisi Yokubamba Okubanzi
Faka idivayisi yokuhlanganisa yendawo yonke kumasayizi amapayipi ahlukene, asikho isidingo sokushintsha idivayisi yokuhlanganisa lapho usayizi wepayipi ushintsha.
I-Saw ne-Blade Iyashintshaniswa
Abanye abasiki bahlome ngakho kokubili isaha neblade.Ukusika ama-saw kanye ne-blade kuyashintshana kumasayizi amapayipi ahlukene.Futhi, isaha nensingo kungasebenza ndawonye ngezidingo ezikhethekile.
Ukulungiswa Kokuphakama Okuphakathi
Ngedivayisi yokulungisa kagesi yedivayisi yokuhlanganisa.Ukusebenza ngokushesha futhi kulula.Ngokushintsha komkhawulo ukuze uqinisekise ukuphepha.
.Ukuvumelanisa okuzenzakalelayo nesivinini se-extrusion
.Iplanethi ifakwe i-disk kanye ne-milling cutter yokusika kanye ne-chamfering
.I-chip-free ifakwe i-disk blade ukuqinisekisa indawo yokusika ebushelelezi ngaphandle kwanoma yiluphi uthuli
.Iphaneli yokulawula isikrini sokuthinta
.Konke ukunyakaza kunemoto futhi kulawulwa iphaneli yokulawula
.Ukuvinjwa kwamapayipi ngokusebenzisa i-universal clamping ukuze usebenze kalula
.Izidingo zokunakekelwa okuncane
.Umshini ovalwe ngokuphelele futhi ovikelekile ukuze uphephe kakhulu
Isitaki
Ukusekela nokwehlisa amapayipi.Ubude besitaki bungenziwa ngendlela oyifisayo.
Ukuvikelwa kwendawo yamapayipi
Nge-roller, ukuvikela indawo yepayipi lapho uhambisa ipayipi.
Ukulungiswa Kokuphakama Okuphakathi
Ngedivayisi elula yokulungisa ukulungisa ukuphakama okuphakathi kwamasayizi amapayipi ahlukene.
Ikhoyili
Ukugoqa ipayipi ku-roller, kulula ukuyigcina nokuhamba.Ivamise ukusetshenziselwa ipayipi elingaphansi kuka-110mm.Yiba nesiteshi esisodwa kanye nesiteshi esiphindwe kabili ongasikhetha.
Ukusetshenziswa kwe-servo motor
Ingakhetha i-servo motor yokugudluzwa kwamapayipi nokujika, ukugudluzwa kwamapayipi anembe kakhudlwana nokungcono.
Idatha Yezobuchwepheshe
| Ibanga lobubanzi(mm) | Imodeli ye-Extruder | Ubukhulu.Amandla(kg/h) | Ubukhulu.isivinini somugqa(m/min) | Amandla e-Extruder (KW) |
| Ф20-63 | SJ65/33 | 220 | 12 | 55 |
| Ф20-63 | SJ60/38 | 460 | 30 | 110 |
| Ф20-63 Okubili | SJ60/38 | 460 | 15×2 | 110 |
| Ф20-110 | SJ65/33 | 220 | 12 | 55 |
| Ф20-110 | SJ60/38 | 460 | 30 | 110 |
| Ф20-160 | SJ60/38 | 460 | 15 | 110 |
| Ф50-250 | SJ75/38 | 600 | 12 | 160 |
| Ф110-450 | SJ90/38 | 850 | 8 | 250 |
| Ф250-630 | SJ90/38 | 1,050 | 4 | 280 |
| Ф500-800 | SJ120/38 | 1,300 | 2 | 315 |
| Ф710-1200 | SJ120/38 | 1,450 | 1 | 355 |
| Ф1000-1600 | SJ 90/38 SJ 90/38 | 1,900 | 0.6 | 280 280 |
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Umshini wepayipi we-PPR usetshenziswa kakhulu ukukhiqiza amapayipi amanzi ashisayo nabandayo we-PPR.Ulayini wepayipi we-PPR we-extrusion wakhiwe nge-extruder, isikhunta, ithangi lokulinganisa i-vacuum, ithangi lokupholisa isifutho, umshini wokudonsa, umshini wokusika, isitaki nokunye.Umshini wokukhipha amapayipi we-PPR kanye nomshini wokudonsa umshini usebenzisa ukulawulwa kwesivinini sokuvama, umshini wokusika amapayipi we-PPR usebenzisa indlela yokusika engena-chipless kanye nokulawula kwe-PLC, ukusika ubude obumisiwe, nendawo yokusika ibushelelezi.Ipayipi ye-FR-PPR yengilazi ye-fiber PPR yakhiwe kathathu ...
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Okukhiphayo okuphezulu kwepayipi le-PVC extrusion line
Umshini Wokwenza Amapayipi Wokufaka Isicelo we-PVC usetshenziselwa ukukhiqiza zonke izinhlobo zamapayipi e-UPVC okuphakela amanzi ezolimo kanye nokukhipha amanzi, ukuhlinzeka ngamanzi okwakha kanye ne-drainage kanye nokubeka izintambo, njll. Umshini Wokukhiqiza Amapayipi we-Pvc wenza ububanzi bepayipi: Φ16mm-Φ800mm.Amapayipi okucindezela amanzi Ukuphakela nokuthuthwa kwamanzi Amapayipi okuchelela ezolimo Amapayipi okuchelela ezolimo Amapayipi angacindezeli Inkambu Yemisele yendle Yakha amanzi agelezayo Amapayipi amanzi Amapayipi ekhebula, Ipayipi Lokukhipha Ipayipi, elibizwa nangokuthi pvc Ipayipi Lokwenza Ipayipi Inqubo Ukugeleza Isikulufu Loader f...